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Full Automatic Die-formed Hard Candy Production Line

Full Automatic Die-formed Hard Candy Production Line

The die-formed hard candy production line is a fully automated equipment specifically used for hard candy production, which mainly includes steps such as sugar mixing, sugar boiling, cooling, stamping, and packaging. The design and layout of this production line are usually customized according to production needs, which can meet production of different scales.




Workflow:

1. Sugar mixing: Mix various raw materials (such as sugar, glucose, water, etc.) together to form a syrup.

2. Sugar boiling: Heat the mixed syrup to a certain temperature to reach a sugar content suitable for making hard sugar.

3. Cooling: The heated syrup needs to be cooled to form a hard candy texture suitable for forming.

4. Forming: The cooled syrup is fed into the punching machine and its shape is stamped into hard candy through a special mold.

5. Packaging: After the formed hard candy is cooled and solidified, it is packaged using an automated packaging machine.

Main Features of SINOFUDE Fully Automatic Die Hard Sugar Production Line:

1. High efficiency: This production line can quickly process boiled syrup and work continuously for 24 hours.

2. Quality control: By accurately controlling the parameters of each step, the quality and taste of hard candy can be ensured.

3. High degree of automation: The entire process from raw material mixing to hard sugar forming, to packaging, can be automated, greatly reducing manual intervention, improving production efficiency and product quality.

4. Diversity: By replacing different molds, various shapes and sizes of hard candy can be produced to meet market demand.


Parameter:

1-Auto Weighing and mixing system



Description of the auto weighing and mixing system:

The kitchen equipment offers more than automatic weighing and mixing of raw material with inline transport to one or more production units. It also forms a basis for the continuous production. It is an auto-ingredient weighing system for the processing of confectionery industry. The sugar and all the raw materials are automatic weighing and mixing installation. Mechanical balance, PLC controlled. The ingredients tanks are connected through a PLC controlled system with the memory. The recipe is programmed and the ingredients are weighed correctly to keep on going into the mixing vessel. Once the total ingredients are fed into the vessel, after the mixing, the mass then will be transferred into the processing equipment. Many recipes of the candies can be programmed into the memory as you like.


2-Lobe pump



Description of the gear pump:

This lobe pump is used for transferring the dissolved raw materials to the holding tank.

Specially suitable for the delivering syrup to the storage tank or cooker.  


3-Storage tank



Description of the storage tank:

The storage tank is used for holding the dissolved raw materials; the stirrer is equipped in the tank and makes the syrup inside steady holding.


4-Vacuum cooker



Description of the vacuum cooking system:

This full automatic vacuum cooker is ideal equipment for cooking hard boiled candy, it is continuously cooking and vacuum effecting processing, it is an advance cooker for cooking hard candy mass instead of the batch vacuum cooker.

1. The processing of the system is continuous cooking and vacuum effecting.

2. Optimal heat exchange, makes the cooking well and evenly.

3. Central operation and control from the cabinet, easily operation and maintains.

4. Discharging by pump or free discharging is available for different processing.

Water cycling style vacuum pump and big chamber makes the better control of moisture and temperature of the final cooked mass.


5-Color flavor inline mixer



Description of the inline mixer:

This inline mixer is working together with the discharging pump. The inner structure of the mixer is consists of three part, screw pushing, rotary teeth and fixing teeth. Rotary teeth are fixed on the rotary shaft and controlled by the speed adjustable motor.

The feeding of color, flavor and acid or liquid gelatin is available on the pipes above the pushing screw part.


6-Color flavor holding and dosing system



Description of the color and flavor holding and dosing system:

The color, flavor holding and dosing system is consists of liquid color and flavor holding tank, dosing pump, piping and frame support.

The size of the tank and dosing pump is depend on the capacity of the dosing system, 10L~100L of tank is available and dosing pump capacity is adjustable manually or from PLC & HMI. The dosing pump can be chosen by LMI of USA brand or RDOSE of GERMANY brand.


7-Cooling conveyor




Description of the cooling belt:

This mass cooling system is consists of stainless steel cooling belt with driven and water chilling system.

The cooling belt is stainless steel belt from SANVIK, which is famous in the world to make the stainless steel belt, no bend and cooling performance is perfect. The belt is cooled by spraying chilled water under the belt.

The final temperature of the mass is depending on the running speed of the drum and belt and the chilled water temperature.


8-Transporting conveyor



Description of the conveyor machine:

The conveyor machine is consists of two parts which is hopper feeding and conveyor belt transporting.  The transport speed is adjustable.


9-Batch roller



Description of the batch roller:

This equipment is mainly used for rolling mass of hard candy or chewy candy, it is consists of wheel box, six rollers, riser, controlling box, etc. It works with rope sizer or with central filling machine to make center filled candies.


10-Rope sizer



Description of the rope sizer:

This equipment is mainly used for sizing mass of hard candy or chewy candy, it is consists of forming wheel and controlling box. It is used for forming the confection tube. It works with batch roller, extruder, forming machine etc..


11-High speed Chain forming machine




Description of hard candy chain forming machine:

This die forming machine is chain type, it is developed version which has better forming performance, better shape and less wastage is available.

1. Designed based on the foreign advanced technology and the internal processing method.

2. New generation equipment which is special for die-formed hard candy.

3. Can form various types of hard candies, fruit candies and the candies have jam or powder centre, with option required by the clients for form of the hard candy by replacement of candy mould.


12-Swing discharger



13-Cooling tunnel



Cooling tunnel length:6meter, Total length:7meter

Inverter speed adjust: 0~6m/min, Transmission power:4kw

Fridge: 10 refrigeration, Water cooling tower

Plastic or wiremesh belt:3 layers, Conveyor belt width:1000mm


Machine quality :




Customer in our factory :




Machine in our factory:



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