Hard bhisikiti Kugadzira Line: Ongororo Yesainzi kubva kuIndasitiri Maonero

Muindasitiri yemabhisikiti, mitsara yekugadzira bhisikiti yakaoma, seyakakosha tekinoroji yemidziyo, inotsigira kugadzirwa kwakakura kwezvigadzirwa zvemabhisikiti akaoma semukaka mabhisikiti, vanilla mabhisikiti, uye mazai mabhisikiti ane maitiro avo akasiyana ehunyanzvi uye maitiro ekuita. Chinyorwa ichi chinozoongorora zvine hungwaru maitiro ehunyanzvi, chimiro chazvino, uye mafambiro ebudiriro eMitsetse yekugadzira mabhisikiti kubva kune indasitiri maonero.

1. Overview of Hard biscuits: Hunhu uye Classification

Mabhisikiti akaoma anosiyana zvakanyanya kubva kumabhisikiti akaomeswa maererano nekugadzirwa uye magadzirirwo. Zvinoenderana nezviyero zveindasitiri, Mabhisikitsi akaoma ane yakaderera shuga-ku-oiri reshiyo, kazhinji achichengeta zvirimo zveshuga zviri pasi pe30% uye mafuta ari pasi pe20%. Izvi zvinosiyana zvakanyanya nechiyero chepamusoro cheshuga-ku-oiri mumabhisikiti akachekwa.

Hunhu hwakakosha hweHard biscuits hunosanganisira: anowanzo concave pateni ane mapinikoni pamusoro, nzvimbo yakatsetseka, yakaturikidzana-chikamu, uye crispy, chewy texture. Aya maitiro anotorwa zvakananga kubva kune yakasarudzika maitiro ekuyerera kweHard biscuit kugadzira mitsetse.

Mabhisikiti Akaoma Akaoma anosanganisira zvakasiyana-siyana zvakasiyana-siyana, kusanganisira mabhisikiti emukaka, vanilla mabhisikiti, mabhisikiti emazai, mabhisikiti eMarie, uye mabhisikiti eBoston. Izvi zvigadzirwa zvine hwaro hwevatengi hwakagadzikana pamusika, kunyanya kufarirwa nevatengi vanosarudza yakaderera-shuga, yakaderera-mafuta, uye ine hutano sarudzo.

2. Kugadzira Mutsara Kugadzirisa: Core Equipment Analysis

Yakazara Hard bhisiki yekugadzira tambo inosanganiswa inoumbwa neakawanda zvidimbu zvemidziyo ine mabasa akasiyana, anosanganisira musanganiswa wehupfu, bhisikiti yekugadzira muchina, tunnel-mhando inopisa mhepo inotenderera yemagetsi oveni, mafuta sprayer, muchina wekutendeuka, tambo yekutonhodza, muchina wekugadzirisa bhisikiti, muchina wekuzadza bhisikiti, uye chiteshi chekurongedza.

2.1 Core Equipment Mabasa

Dough Mixing System: Iyi sisitimu inodzora tembiricha yehupfu uye kusanganisa kusimba kusimudzira kuumbwa kwe gluten, inova hwaro hwezvakasiyana mameseji eHard biscuits.

Dough Forming System: Mutsetse wakaoma wekugadzira bhisikiti unowanzo shandisa nhanho nhatu dzekugadzira mukanyiwa, uchishandisa akawanda seti emarora kuti arambe achigadzira yunifomu mukanyiwa. Mabhisikiti akaoma anonyanya kuumbwa achishandisa kucheka kweroller kana kutsika nzira, nekutsika kunonyanya kukodzera mabhisikiti akaoma ane concave shapes.

Baking System: Iyo tunnel-mhando inopisa mhepo inotenderera ovheni yemagetsi chinhu chakakosha chemutsara wekugadzira, kazhinji kuchengetedza tembiricha yekubikira ye200-300 ° C. Iyi ovheni inopa yunifomu uye yakagadzikana kupisa nzvimbo, kuve nechokwadi kubikwa panguva imwe chete yebhisikiti mukanyiwa panguva yekufambisa, zvichikonzera yakasarudzika yakaturikidzana chimiro uye crispy manyorerwo.

Kutonhodza uye Packaging System: Mabhisikiti akabikwa anongotonhodzwa kuburikidza nemutsetse wekutonhora unotambanudza makumi emamita pakureba kudzivirira hunyoro kubva pakuumbwa mushure mekurongedza, izvo zvinogona kukanganisa crispness yavo. Muchina unotevera wekubatanidza uye tafura yekurongedza inopedzisa kurongeka kwakatsvinda uye kurongedza kwekupedzisira kwemabhisikiti.

2.2 Kugadzirwa Mutsara Kutsanangurwa

Zvichienderana nehuwandu hwekugadzira, iyo Fuda Hard biscuit yekugadzira mutsara inopa akasiyana saizi. Mhando dzakajairika dzinosanganisira: 480 (mesh bhandi upamhi), 600, uye 1000, ine zvinobuda kubva pa250 kusvika 1500 kg/h.

3. Process Innovation: Specialized Hard biscuit Production Technology

Nekusiyana-siyana kwekudiwa kwemusika, mitsara yekugadzira mabhisikiti yakaoma iri kuenderera mberi tekinoroji, zvichikonzera kubuda kweakasiyana maitiro ehunyanzvi.

3.1 Multi-Layer Hard biscuit Technology

Nzira itsva yekugadzira akawanda-layer Hard biscuits yakagamuchirwa zvakanyanya mukati meindasitiri. Iyi tekinoroji inotanga kuendesa mukanyiwa wakakanyiwa kuita maviri kana anopfuura akapatsanurwa hopper, imwe neimwe ichipfuura nepakati pezvikamu zviviri zvema roller kuita chidimbu chehupfu. Slurry inobva yaiswa kune imwe chidimbu chehupfu uye inoiswa pasi peimwe, ichiiputira. Mushure mokupfuura nema rollers akawanda, inodyiswa mumushini we laminating kune akawanda laminations. Pakupedzisira, inopfuura nepakati seti imwe chete yema rollers kuti igadzire chidimbu chehupfu kusvika pakukora kwakakodzera uye inobikwa.

Iyi nzira inogonesa kugadzirwa kweakawanda akaturikidzana eHard biscuits pane iripo tunnel-mhando inoenderera otomatiki mabhisikiti mitsetse, ichipa yakakwirira kugadzirwa. Mabhisikiti akaomeswa anokonzeresa anoratidza akawanda-muchinjika-zvikamu, zvichikonzera kutsetseka kwemavara uye zvakanyanya kunatsiridza kunyungudika zvichienzaniswa neakajairwa Hard biscuits.

3.2 Crisp uye Yakaoma Kaviri-Layer Biscuit Technology

Imwe hunyanzvi ndiyo yakashata uye yakaoma kaviri-layer biscuit yekugadzira tekinoroji. Tekinoroji iyi inoisa muchina wakatsetseka webhisikiti padanho repamusoro nemuchina weHard bhisikiti padanho rezasi, zvichibvumira bhandi rekutakura remushini webhisikiti wakatsetseka kuti urereke pasi, pamusoro pebhandi rekutakura remushini weHard biscuit. Iyi gadziriso inogonesa mutsara wekugadzira kuti uburitse kwete chete crispy kana chewy mabhisikiti chete, asiwo musanganiswa wemabhisikiti ecrispy uye chewy maviri-layer mabhisikiti, achipfumisa zvigadzirwa zvinopihwa.

3.3 Fermentated Chewy Biscuit Technology

Iyo inoenderera mberi yekuvirisa yakagadziridzwa yemabhisikiti akaviriswa. Iyi sisitimu ine chikuva uye bhandi rekutakura. Tangi inoiswa papuratifomu, ine hopper yekuparadzira iri kurudyi kwetangi uye pombi yemamita pazasi. Bhandi guru rekutakura riri mukati memugero wekuvirisa uye rinobatanidza kune metering pombi yekubuda. Mukati memugero wekuvirisa, chitubu chinonamira chiri pamusoro pemusoro webhandi rekutakura, chinomonereka chinowanikwa pamusoro pemuswe wekupedzisira, uye chute yekuburitsa inowanikwa pazasi.

Iyi dhizaini inobvumira kuenderera kuvirisa uye kupindira kwakananga uye kutonga panguva yekuvirisa, kuvandudza yakaviriswa chikafu chekugadzira uye kunaka uku ichideredza mutengo wevashandi.

4. Mafambiro Ekuvandudza uye Innovation Mazano

Tichitarisa kumberi, iyo chewy biscuit yekugadzira mutsara indasitiri iri kuratidza yakajeka maitiro akanangana nepamusoro-soro, hungwaru hukuru, uye kuchinjika kukuru.

4.1 Multifunctional Equipment

Mitsetse yemazuva ano yekugadzira mabhisikiti iri kufamba ichienda kune multifunctionality. Tora iyo yakazara otomatiki, yakawanda-inoshanda, mbiri-chinangwa crisp uye Yakaoma mabhisikiti mutsara wekugadzira semuenzaniso. Midziyo iyi inogona kugadzira ese mabhisikiti akaoma uye akasiyana ezvimwe zvigadzirwa, zvinosanganisira crispy biscuits, sandwich mabhisikiti, soda crackers, mabhisikiti akaoma, mabhisikiti emiriwo, uye akawanda-zviyo mabhisikiti. Iyi dhizaini yakawanda inovandudza mashandisirwo emidziyo uye kuchinjika kwekugadzira, kubatsira makambani kukurumidza kupindura kuchinja kwemusika.

4.2 Hungwaru uye otomatiki

Mutsetse wese unoshandisa PLC module control uye yekumashure-yakamisikidzwa mota dhiraivha, zvichikonzera compact chimiro uye yakakwirira degree re automation. Kubva pakudyisa, nhanho nhatu dzekutsikirira mukanyiwa, kuumba, kuongorora shuga, kuendesa, kudzokorora tsvina, kubika, kupfapfaidza mafuta, uye kutonhora, mashandiro ese anoitwa otomatiki kuburikidza nekubatanidza mechatronic. Uyu mutsara wekugadzira wakanyanya unoderedza zvakanyanya kupindira kwemanyorero, kuvandudza hunyanzvi hwekugadzira uye kuenderana kwechigadzirwa.

4.3 Kusiyanisa Kwemagetsi uye Kuchengetedza Simba

Mitsetse yemazuva ano yekugadzira bhisikiti inopa dzakasiyana siyana sarudzo dzesimba, kusanganisira kure-infrared magetsi ekudziya uye kubheka gasi. Mahovhoni ekubikira gasi ari kuwedzera kufarirwa nemakambani nekuti anogadzira mabhisikiti ane ruvara rwepamusoro uye anonhuwirira zvichienzaniswa nedzimwe nzira dzekudziya, anopa zvakanaka zvenguva refu zvehupfumi, uye anopa zvinhu zvinochengetedza simba.

5. Pfupiso

Sechikamu chakakosha chemidziyo yeindasitiri yechikafu, mutsara wekugadzira mabhisikiti unotsigira hukuru-hukuru, hwemhando yepamusoro kugadzirwa kwemabhisikiti akatsiga kuburikidza nekuenderera mberi kwehunyanzvi hwekuita uye kugadzirisa maitiro. Kubva pane zvekutanga mitsara yekugadzira zvinhu kusvika kune yakasarudzika maitiro ekugadzira, uye kubva kune yazvino mamiriro eindastiri kuenda kune ramangwana maitiro, resilient yekugadzira mabhisikiti mutsara unoratidza kubatanidzwa kwakadzama kwechinyakare indasitiri yechikafu uye tekinoroji yemazuva ano.

Nekuwedzera kuri kuita kwevatengi chikafu chine hutano uye chakasiyana-siyana uye kuenderera mberi kwehunyanzvi hwekugadzira tekinoroji, mitsara yekugadzira mabhisikiti inokura kusvika pakubudirira kukuru, hungwaru, uye kuchinjika, ichipa musika zvimwe zvemhando yepamusoro zvigadziriso zvemabhisikiti zvigadzirwa uye kusangana nekuwedzera kwakasiyana zvinodiwa nevatengi.

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