Umgca weMveliso yeebhiskithi ezinzima: Uhlalutyo lwezeNzululwazi olusuka kuMbono wezoShishino

Kwishishini leebhiskithi, imigca yokuvelisa iibhiskithi ezinzima, njengezixhobo zobugcisa ezingundoqo, zixhasa ukuveliswa kweemveliso zebhiskithi zakudala ezilukhuni ezifana neebhiskithi zobisi, iibhiskithi zevanilla, kunye neebhiskithi zeqanda ezinendlela eyodwa yobugcisa kunye neempawu zenkqubo. Eli nqaku liza kuhlalutya ngokucwangcisiweyo iimpawu zobugcisa, imeko yangoku, kunye neendlela zophuhliso lwemigca yokuvelisa i-biscuit enzima ngokwembono yoshishino.

1. Isishwankathelo seebhiskithi ezinzima: Iimpawu kunye noHlelo

Iibhiskithi ezinzima zihluke ngokusisiseko kwiibhiskithi ezikrwada ngokumalunga nokuqulunqwa kunye nokuthungwa. Ngokwemigangatho yoshishino, iibhiskithi eziqinileyo zinezinga elisezantsi leswekile ukuya kwi-oyile, ngokuqhelekileyo zigcina umxholo weswekile ungaphantsi kwe-30% kunye nomxholo weoli ongaphantsi kwe-20%. Oku kuchasene kakhulu nomlinganiselo ophezulu weswekile kwi-oyile kwiibhiskithi ezikrwada.

Iimpawu eziphambili ze-Hard biscuits zibandakanya: ipateni ye-concave kakhulu enemingxuma ebusweni, indawo egudileyo, i-cross-section, kunye ne-crispy, i-chewy texture. Ezi mpawu zithathwe ngokuthe ngqo kwinkqubo ekhethekileyo yokuhamba kwemigca yokuvelisa i-biscuit eHard.

Iibhiskithi eziqhelekileyo eziQinisayo ziquka iindidi ezininzi ezahlukeneyo, kuquka iibhiskithi zobisi, iibhiskithi zevanilla, iibhiskithi zamaqanda, iibhiskithi zikaMarie, kunye neebhiskithi zaseBoston. Ezi mveliso zinesiseko esizinzileyo sabathengi kwimarike, ngakumbi ithandwa ngabathengi abakhetha iswekile ephantsi, i-fat-low, kunye nokukhetha okunempilo.

2. Ukucwangciswa komgca weMveliso: Uhlalutyo lwezixhobo ezingundoqo

Umgca opheleleyo wokuvelisa i-biscuit enzima yinkqubo elungelelanisiweyo equlethwe ngamacandelo amaninzi ezixhobo ezinemisebenzi eyahlukeneyo, kubandakanywa umxube wentlama, umatshini wokwenza i-biscuit, i-tunnel-uhlobo lomoya oshushu wokujikeleza i-oven yombane, isitshizi se-oyile, umatshini wokujika, umgca wokupholisa, umatshini wokuhlela iibhiskithi, umatshini wokuzalisa iibhiskithi, kunye nesikhululo sokupakisha.

2.1 Imisebenzi yeZixhobo ezingundoqo

Inkqubo yokuxuba i-Dough: Le nkqubo ilawula ubushushu bentlama kunye nokuxutywa koxinzelelo ukukhuthaza ukubunjwa kwe-gluten, okusisiseko sokuthungwa okukhethekileyo kweebhiskithi eziNqabileyo.

Inkqubo yokwenza intlama: Umgca wokuvelisa ibhiskithi oqinileyo usebenzisa amanyathelo amathathu okwenza intlama, usebenzisa iiseti ezininzi zeerola ngokuqhubekayo ukwenza intlama efanayo. Iibhiskithi ezilukhuni zenziwe kusetyenziswa iindlela zokusika i-roller okanye isitampu, kunye nesitampu esilungele ngokukodwa iibhiskithi eziHard ezinemilo yeconcave.

I-Baking System: I-tunnel-uhlobo lwe-hot air circulation i-oven yombane yinto ephambili yomgca wokuvelisa, ngokuqhelekileyo igcina ukushisa kwe-200-300 ° C. Le oven inika intsimi yobushushu obufanayo kunye nozinzile, iqinisekisa ukubhaka ngaxeshanye kwintlama yebhisikidi ngexesha lothutho, okukhokelela kwisakhiwo esikhethekileyo esine-layer kunye ne-crispy texture.

Ukupholisa kunye neNkqubo yokuPakisha: Iibhiskithi ezibhakiweyo zipholiswa ngokwendalo ngomgca wokupholisa owelula amashumi eemitha ngobude ukuthintela ukufuma ekubunjweni emva kokupakishwa, okunokuchaphazela ukukrala kwazo. Umatshini wokudibanisa olandelayo kunye netafile yokupakisha igqibezela ilungiselelo elicocekileyo kunye nokupakishwa kokugqibela kweebhiskithi.

2.2 IiNgcaciso zoMda weMveliso

Ngokuxhomekeke kumthamo wemveliso, umgca wemveliso we-Fuda Hard biscuit unika ubungakanani obahlukeneyo. Iimodeli eziqhelekileyo ziquka: i-480 (ububanzi bebhanti ye-mesh), i-600, kunye ne-1000, kunye neziphumo ezivela kwi-250 ukuya kwi-1500 kg / h.

3. Inkqubo yoTshintsho: Ubuchwephesha boMveliso weBiscuit eziZodwa

Ngokwahluka kweemfuno zemarike, imigca yokuvelisa iibhiskithi ezinzima iqhubeka nokuveliswa kwezinto ezintsha zobuchwepheshe, okukhokelela ekuveleni kweenkqubo ezikhethekileyo.

3.1 ITekhnoloji yeebhiskithi ezinamanqwanqwa amaninzi

Indlela entsha yokuvelisa iibhiskithi ezinomaleko amaninzi yamkelwe ngokubanzi kushishino. Le teknoloji iqala ukuhambisa intlama exotshiweyo ibe yi-feed hoppers ezimbini okanye ngaphezulu ezahlukileyo, nganye kuzo idlula ubuncinane iiseti ezimbini zeerola ukwenza intlama. I-Slurry ke isetyenziswe kumtya wentlama enye kwaye ibekwe phantsi komnye, idibanise. Emva kokudlula kwi-roller ezininzi, ifakwe kumatshini wokulalisa iilaminations ezininzi. Ekugqibeleni, idlula ubuncinane iseti enye yeerola ukwenza umtya wentlama ukuya kubukhulu obufanelekileyo kwaye iyabhakwa.

Le nkqubo yenza ukuba kuveliswe iileya ezininzi zeebhiskithi eziHard kwitonela ekhoyo-uhlobo oluqhubekayo lwemigca yebhiskithi ezenzekelayo, enikezela ngemveliso ephezulu. Isiphumo seebhiskithi eziNqinileyo sibonisa iziqendu ezininzi, ezibangela ukuthungwa okugudileyo kwaye kuphuculwe kakhulu ukunyibilika xa kuthelekiswa neebhiskithi eziqhelekileyo.

3.2 ITekhnoloji yeBiscuit yeBiscuit eCrisp kunye neQinisayo

Enye into entsha yitekhnoloji yokuvelisa ibhiskiti ecwengileyo neqinileyo. Obu buchwephesha bubeka umatshini webhiskithi okrwada kwinqanaba eliphezulu kunye nomatshini webhiskithi oHard kwinqanaba elisezantsi, livumela ibhanti lokuhambisa uqweqwe lomatshini webhiskithi okruqulayo ukuba lithambekele ezantsi, ngaphezulu kwebhanti lokuhambisa uqweqwe lomatshini webhiskithi oHard. Olu lungelelwaniso lwenza ukuba umgca wokuvelisa uvelise kuphela iibhisikidi ezinqabileyo okanye ezihlafunwayo zodwa, kodwa kunye nokudibanisa kweebhisikidi ezinqabileyo kunye ne-chewy eziphindwe kabini, ezityebisa iminikelo yemveliso.

3.3 I-Fermented Chewy Biscuit Technology

Inkqubo yokuvubela eqhubekayo yenzelwe iibhiskithi ezivundisiweyo ezihlafunwayo. Le nkqubo iquka iqonga kunye nebhanti yokuhambisa. Itanki ifakwe kwiqonga, kunye ne-hopper yokusabalalisa ebekwe ngasekunene kwetanki kunye nempompo yokulinganisa ezantsi. Ibhanti eliphambili lokuhambisa lifumaneka ngaphakathi kwetonela lokuvundisa kwaye lidibanisa kwi-outlet yempompo yokulinganisa. Ngaphakathi kwetonela yokubilisa, i-laminating roller ibekwe ngaphezu kwentloko yebhanti yokuhambisa, i-roller ejikelezayo ibekwe ngaphezu kwesiphelo somsila, kwaye i-chute yokukhupha ibekwe ngezantsi.

Olu yilo luvumela ukuvutshelwa okuqhubekayo kunye nokungenelela ngokuthe ngqo kunye nokulawula ngexesha lenkqubo yokuvundiswa, ukuphucula umthamo wokuvelisa ukutya okuvundisiweyo kunye nomgangatho ngelixa kuncitshiswa iindleko zabasebenzi.

4. IiNdlela zoPhuhliso kunye neMikhombandlela yokuQala

Ukujonga phambili, imveliso ye-chewy ye-biscuit yemveliso ibonisa indlela ecacileyo ekhokelela ekusebenzeni okuphezulu, ubukrelekrele obukhulu, kunye nokuguquguquka okukhulu.

4.1 Izixhobo ezisetyenziswa kwizinto ezininzi

Imigca yemveliso yeebhiskithi yanamhlanje ihambela kwi-multifunctionality. Thatha umgca wemveliso webhiskithi oqinileyo ozenzekelayo, osebenzayo, oneenjongo ezimbini kunye noHard. Esi sixhobo sinokuvelisa zombini iibhiskithi eziHard kunye nezinye iimveliso ezahlukeneyo, kubandakanya iibhiskithi ezikrwada, iibhiskithi zesandwich, ii-soda crackers, iibhiskithi ezinzima, iibhiskithi zemifuno, kunye neebhiskithi ezininzi eziziinkozo. Olu yilo olusebenzayo luphucula kakhulu ukusetyenziswa kwezixhobo kunye nokuguquguquka kwemveliso, ukunceda iinkampani ziphendule ngokukhawuleza kwiinguqu zemarike.

4.2 Ubukrelekrele kunye noKuzenzekela

Umgca wonke usebenzisa i-PLC yokulawula imodyuli kunye ne-motor drive-back-mounted drive, okubangelwa isakhiwo esidibeneyo kunye neqondo eliphezulu lokuzenzekelayo. Ukusuka ekutyeni, ukucinezela intlama enezigaba ezithathu, ukubumba, ukujongwa kweswekile, ukuhambisa, ukuphinda kusetyenziswe inkunkuma, ukubhaka, ukutshiza ioyile, kunye nokupholisa, yonke imisebenzi izenzekela ngokupheleleyo ngokudityaniswa kwe-mechatronic. Lo mgca wokuvelisa ngokuzenzekelayo unciphisa kakhulu ukungenelela ngesandla, ukuphucula ukusebenza kwemveliso kunye nokuhambelana kwemveliso.

4.3 Ukwahluka koMbane kunye noLondolozo lwaMandla

Imigca yemveliso yeebhiskithi yanamhlanje inikezela ngeendlela ezahlukeneyo zamandla, kubandakanywa ukufudumeza kombane okude kwe-infrared kunye nokubhaka kwegesi. Ii-oveni zokubhaka ngerhasi ziya zithandwa kakhulu ziinkampani kuba zivelisa iibhiskithi ezinombala ogqwesileyo kunye nencasa xa kuthelekiswa nezinye iindlela zokufudumeza, zibonelela ngezibonelelo ezilungileyo zexesha elide zezoqoqosho, kwaye zibonelela ngezinto zokonga amandla.

5. Isishwankathelo

Njengenxalenye ebalulekileyo yezixhobo zoshishino lokutya, umgca wokuvelisa iibhiskithi ezomeleleyo uxhasa imveliso enkulu, ekumgangatho ophezulu yeebhiskithi ezikwaziyo ukumelana nokutshintsha kobugcisa obuqhubekayo kunye nokuphucula inkqubo. Ukusuka kumacandelo omgca wemveliso osisiseko ukuya kwiinguqulelo ezizodwa zenkqubo, kwaye ukusuka kwimeko yangoku yeshishini ukuya kwiintsingiselo zexesha elizayo, umgca wemveliso yeebhiskithi ezomeleleyo ubonisa ukudityaniswa okunzulu kweshishini lokutya lemveli kunye nobuchwepheshe bale mihla.

Ngokukhula kwemfuno yabathengi yokutya okunempilo nokwahlukeneyo kunye nokuqhubela phambili kwetekhnoloji yokuvelisa ubukrelekrele, imigca yokuvelisa iibhiskithi eyomelelayo iya kuphuhla ijolise ekusebenzeni kakuhle, ubukrelekrele, kunye nokuguquguquka, ukubonelela imarike ngeemveliso zebhiskithi ezikumgangatho ophezulu kunye nokuhlangabezana neemfuno ezahlukeneyo zabathengi.

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