End-to-end for gelatin gummies: cooking → mixing → vacuum → servo depositing → cooling → demolding → oiling/sugar sanding → (optional) drying & packaging
SINOFUDE unveils its next-gen fully automatic gummy line designed for both conventional and functional gelatin gummies. The system features a dual-kettle/dual-tank cooking setup, servo depositing with weight accuracy of ±[1%/0.5–1.0 g per piece], and a multi-zone cooling tunnel with precise temperature control and ample refrigeration capacity. Modular add-ons—demolding, oiling, sugar sanding, drying, packaging—scale from pilot to [150–1000] kg/h.
Key Highlights
· Dual-kettle/dual-tank cooking: parallel/independent heating tailored to gelatin pre-hydration and hot-syrup processing
· Servo depositing: multi-nozzle calibration, weight deviation ≤ ±[1%/0.5–1.0 g per piece]
· Cooling tunnel: multi-zone temperature control, uniformity ±[1–2] °C, total refrigeration capacity [X] kW
· Demolding unit: pre-cool + mechanical flip/ejector/air-assist to raise yield and protect finishes
· Downstream options: oiling (anti-stick/gloss), sugar sanding (texture), linkable with drying/sieving/metal detection/weighing
· Hygiene & Compliance: 304/316L contact parts, CIP/SIP options, compliant with [CE/GMP/HACCP]
· Smart control: PLC+HMI recipes, batch traceability, OEE/energy dashboards (optional)
Process Flow
Sugar/Syrup → Dissolving Kettle A → Concentration Kettle B (vacuum optional) → Gelatin Pre-hydration Tank C → Gelatin Melting/Holding Tank D → Filtration/Vacuum Deaeration → Inline dosing (acid/flavor/color) → Servo Depositing → Multi-zone Cooling Tunnel → Demolding → Oiling/Sugar Sanding → (optional) Static/Fluidized Drying → Checkweigher/Metal Detector → Packaging




Modules
1) Cooking (Dual Kettle/Dual Tank for Gelatin): vacuum/filtration ready, CIP, temperature/solids monitoring.
2) Servo Depositing: multi-axis servo, center-fill/two-color, quick mold change, recipe recall.
3) Cooling Tunnel: multi-zone coils/air circulation, ΔT uniformity ±[1–2] °C, refrigeration [X] kW.
4) Demolding: pre-cool → flip → eject/air-assist → vibration/scraper (per recipe).
5) Downstream: oiling 0.2–0.6% (typical), sugar sanding with adjustable granulation; link with drying/inspection/packaging.
Specifications
| Item | Spec/Unit | Placeholder |
| Capacity Range | kg/h | [150–1000] |
| Depositing Accuracy | g/pc or % | [±0.5–1.0 g / ≤±1%] |
| Refrigeration (Cooling Tunnel) | kW | [X] |
| Temperature Uniformity | °C | [±1–2] |
| Power/Steam | V/Hz/Bar | [380V/50Hz/—Bar] |
| CIP | Yes/No | [Yes/Option] |
| Footprint | m × m | [ X × Y ] |
| Material | — | 304/316L contact parts |
Compliance & Hygiene
304/316L contact material with food-grade seals; one-touch CIP (alkali/acid/hot water/pure water); optional SIP; optional MES/cloud data and batch records.
Applications & Service
Conventional & functional gelatin gummies; shapes: bears/fruits/tablets/custom molds. Packaging: bagging/bottling/sachets with multihead weigher, capping, and labeling. FAT/SAT, commissioning, training and remote diagnostics available.
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